The Difference Between Paper Pulp Egg Trays and Bagasse Egg Trays

Although both paper pulp egg trays and bagasse egg trays are eco-friendly and biodegradable packaging solutions, they differ significantly in raw materials, performance, appearance, cost, and application. Below is a detailed comparison:

egg carton

1. Overview of Key Differences

FeaturePaper Pulp Egg TrayBagasse Egg Tray
Raw MaterialRecycled paper (newspapers, cartons)Sugarcane bagasse (agricultural waste)
Eco-FriendlinessBiodegradable and recyclableBiodegradable and compostable (greener)
Color & TextureGrey or brown, rough surfaceWhite or light yellow, smooth finish
Forming MethodTraditional wet press or dry pressThermoformed with hot press
Water/Oil ResistanceLow, needs coatingNaturally better resistance
StrengthModerate, good for transportHigher strength, suitable for retail use
CostLower raw material costHigher cost due to refined material

2. Detailed Explanation

1. Different Raw Materials

  • Paper pulp trays are made from recycled waste paper that’s soaked, pulped, and then molded.
  • Bagasse trays are made from sugarcane fiber left over after juice extraction—an agricultural by-product with high sustainability value.

2. Manufacturing Process

  • Paper pulp trays use traditional pulp molding machines, typically with drying systems.
  • Bagasse trays use hot-press thermoforming technology, similar to compostable tableware production, resulting in higher density and cleaner appearance.

3. Appearance and Texture

  • Paper pulp trays are usually greyish or brown, with a rough, fibrous feel—suitable for bulk packaging.
  • Bagasse trays appear white or light yellow, with a smooth and refined finish, often used for retail display or branded packaging.

4. Environmental Properties

  • Both trays are biodegradable, but bagasse is compostable and often used in certified green packaging.
  • Paper pulp may contain traces of ink or adhesives depending on the recycled paper quality.

5. Cost and Use Cases

  • Paper pulp trays are ideal for low-cost, high-volume transport, such as farms and wholesale markets.
  • Bagasse trays are favored for premium products, brand packaging, and eco-conscious export markets.

3. Summary Recommendation

Use CaseRecommended Tray Type
Cost-sensitive applicationsPaper Pulp Egg Tray
Eco-brand image priorityBagasse Egg Tray
Export/Compostable certificationBagasse preferred
Retail or premium packagingBagasse (better aesthetics)
Mass transportation/wholesalePaper pulp (cost-efficient)